Technology - Aether Fabricator

The Aether Fabricator is a modular, plug-and-play production cell that turns raw materials into finished precision parts with minimal human intervention. Each unit operates autonomously 24/7. Add cells to scale capacity linearly—no re-engineering required.

Core Configuration (per cell):

  • 2x 5-Axis CNC Machines

  • 1x Industrial Robot

  • Automated Material Storage (28-45 pallet positions)

  • External Tool Magazine (45+ tools, BT30/BT40)

  • Integrated Load/Unload Station with RFID tracking

Facility Requirements:

  • 480–540 sq ft per cell

  • 100A @ 380V 3-phase power

  • 10 bar compressed air

  • Standard industrial concrete slab

For pricing, contact sales@aethermfg.com

APG, or autonomous process generator, is our AI-native geometry engine that runs an instant cost-driven DFM.

  • ISO & ASME auto-detection — reads tolerances & finishes directly from your STEP file

  • Export transparent quotes within minutes of analysis

  • View milling and toolpath process details (cycle time, setup time, etc) and reduce human CAM programming time

  • Hybrid routing – auto‑selects CNC, EDM, AM, welding for optimal flow

  • Instant re‑planning – updates when machines, tools, or priorities shift (<10 min)

FacOS is a 10,000 node based engine that orchestrates every machine, robot, and quality checkpoint in real-time—transforming disconnected CNC equipment into a unified, self-optimizing production system.

  • Closed-loop quality control: CMM and in-machine probing feed back instantly, auto-correcting tool offsets without human intervention

  • High-mix SKU flexibility: Our universal fixture system and dynamic scheduling handle thousands of part variants with minimal changeover delay

  • 70% OEE: 2x the industry benchmark, running 22 hours/day with minimal labor

Built for industry compliance:

  • ISO 9001: Quality management foundation

  • ISO 13485: Medical devices

  • ISO 14001: Environmental management

  • AS9100: Aerospace & defense

Quality Management System (QMS) is built around closed-loop metrology. Parts are sampled through Zeiss CMM inspection, with measurement data feeding directly back to FacOS and APG.

First Article Inspection (FAI): CMM validates initial parts against GD&T; deviations auto-update tool offsets

In-Process Quality Control (IPQC): Statistical sampling during production runs with real-time SPC charting

Full Traceability: Material lot, machine ID, tool history, and inspection results linked to every part

Autonomous Compensation: For tolerances <15μm, FacOS triggers few-shot correction cycles—probe, adjust, re-cut—without operator intervention